Manufacturing/Industrial
In the manufacturing/industrial industry where downtime costs are typically four to five times more than maintenance costs, preventative maintenance is a common sense precaution to take. Choosing a trusted, quality provider for all your maintenance and repair services keeps your operations productive and efficient. To keep your equipment in prime operating condition, or when a breakdown occurs, you can depend on Magnetech to provide timely and professional support. Magnetech is proud to service manufacturing and industrial industries such as: automotive, chemical processing, food processing, glass, heavy manufacturing, oil & pipeline, mining, plastics & rubber, pulp & paper, and wastewater treatment facilities.
Motor and Generator Services
Recondition, Rewind & Remanufacture
- AC motors 1/4 HP to 80,000 HP (13.8 kV)
- DC motors and generators 1/4 HP to 10,000 HP (750 kV)
- Motor modifications and UL re-rating
- Root cause failure analysis
- Degreed engineers on staff
Motor Control Center (MCC) Retrofits
- Extends life of MCC 20-30 years without expense of replacing entire structure
- Includes starters, circuit breakers, control power transformers, relays and pilot devices
- Fitted into original MCC structure
Field Services
- 24/7 emergency callout
- Scheduled outage service
- Equipment removal
- Equipment installation and commissioning
- Preventive and predictive maintenance, including infrared thermal imaging, vibration analysis, oil analysis, ultrasonic examination, borescope inspections, laser shaft alignment, PdMA Motor Circuit Evaluation and Emax Electrical Testing
Mechanical Equipment Services
Mechanical Products
- Gearbox repair and remanufacture
- Pumps, compressors, blowers
- Vacuum pumps
- Brakes, shaft and roll assemblies
- Bearing rebabbitting
- Clutch repair & remanufacturing
Turbines
(500 hp and below)
- Steam turbines and generators
- Complete mechanical and electrical inspections and testing
- Field laser alignment
- Annual overspeed trip testing
- CO2 cleaning
- Auxiliary equipment services
- Blade and shaft repair
- Complete overhaul and major maintenance services, including linkage, trip & throttle valves, steam chest repairs, and valve rebuilds
Crane Services
- Overhead crane and hoist maintenance
- Emergency services and repairs
- Control conversions and upgrades
- OSHA compliance inspections
- Monthly preventative maintenance programs
- Electrification systems
- Installation, start-up and rated load testing
- Rigging and sling inspections
Rotating Equipment
- On-site balancing
- Air compressor repairs and rebuilds – reciprocating & rotary screw
- Eddy current couplings and clutches
- Gearing
- Liquid ring and vacuum pumps
- Vacuum pump repairs and rebuilds – horizontal split case and vertical turbine
Specialty Services
- Heat exchanger repair, testing, re-tubing
- Dynamic balancing
- Machining and fabricating
Power Systems Services
Transformers
- Rewind and refurbishment
- General step-up, station auxiliary, unit substation
- Field maintenance & testing
- Oil analysis & oil processing
- Oil pump & cooler services
- Failure analysis
- Isolated phase bus repair and restoration
Circuit Breakers
- Low & medium voltage repairs & refurbishment
- Low voltage trip unit retrofits
- Medium voltage air-to-vacuum conversions
- Low voltage/medium voltage starter conversions
- Oil circuit breakers
On-Site Bus Fabrication
- Emergency bus restoration
- Shear, bend, punch up to 1/2″ x 6″ CU bus
- Common size bus bar in stock
- On-board hardware and insulator inventory
- Quick, consistent, repetitive bends
- Intricate bus configurations
- Rectifier bus additions
- Epoxy-coated fluidized bus
Field Services
- Main substation maintenance & testing
- Turnkey transformer & switchgear installations
- Distribution substation maintenance & testing
- Project management
Additional Support That Improves Productivity
Emergency Service
- Available 24/7
- Troubleshooting
- On-site and shop repairs
- Products and parts
Predictive Maintenance
- Vibration spectrum analysis
- Tribology & oil particle analysis
- Ultrasonic testing
- Thermographic imaging
- Motor circuit evaluation & analysis
Preventive Maintenance
- Scheduled outage service
- DC motor brush wear analysis
- Motor cleaning and lubrication programs
- Dry ice cleaning
- Alignment and balancing
Total Motor Management® (TMM)
- Inventory & spare maintenance
- Stores & warehouse management
- Warranty tracking & repair standards
- Performance enhancements & needs assessment
- TMM performance guarantees